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Technical Information

Trouble Shooting

Broken Thread

photo
The tightening torque for spark plugs varies depending on the thread diameter of the plug. If a plug is tightened with a torque exceeding the recommended torque, the thread could break. See Photo 1.

Photo 1: photo1
1) Apart from overtightening, another possible cause of a thread break in a plug is the application of an anti-seizure agent or oil when fitting the plug, since this lowers the friction resistance and means that the thread can be turned more than necessary.
Never use an anti-seizure agent or oil.

2) When fitting a spark plug, use a torque wrench and tighten it with the recommended torque.
For situations where it is not possible to use the list of recommended torques and a torque wrench, the turning angles to achieve correct tightening are also given below.
Plug thread diameter Tightening torque
18mm 35 - 40N · m(3.5 - 4.0kgm)
14mm 25 - 30N · m(2.5 - 3.0kgm)
12mm 15 - 20N · m(1.5 - 2.0kgm)
10mm 10 - 12N · m(1.0 - 1.2kgm)
8mm 8 - 10N · m(0.8 - 1.0kgm)
  Tightening torque
Taper seat type
(plug with no gasket)
10 - 20N · m(1.0 - 2.0kgf-m)
Plug thread diameter New plugs Reused
18,14mm( ♦ is excluded. ) About 1/2 - 2/3 rotations
(180° - 240°)
About 1/12 rotations
(30°)
BCPR6ED
BCPR7EKD
BKR5EKUC
BKR6EKUC
BKR6EKE
HB6AIX-11P
IZFR5C
R6469-9
BCPR6EKD
BCPR7EDIX
BKR5EKUD
BKR6EKUD
BKR5ETUA
HB6BIX-11P
PZFR5C
R6918C-9
About 1/3 rotations
(120°)
About 1/12 rotations
(30°)
12mm( ♣ is excluded. ) About 1/2 rotations
(180°)
About 1/12 rotations
(30°)
DILZKR7A11GS
ILZKR7B-11S
R2556B-*
ILZKR7B11GS
SILKR8A-S
R2558A-*
About 1/4 rotations
(90°)
About 1/8 rotations
(45°)
10mm( ♠ is excluded. ) About 1/2 rotations
(180°)
About 1/12 rotations
(30°)
CPR6EA-9S
CR9EH-9S
IMR9C-9HES
IMR9E-9HES
SILMAR10A9S
SILR7A7S
R0409B-*
CR8EH-9S
IMR8C-9HES
IMR9D-9H
SILMAR9A9S
SILR6A7S
SPMR8A6HDG
R0451B-8
About 1/6 rotations
(60°)
About 1/12 rotations
(30°)
8mm About 1/3 rotations
(120°)
About 1/12 rotations
(30°)
Taper seat type (plug with no gasket) About 1/16 rotations
(22.5°)
About 1/16 rotations
(22.5°)
Copper gasket type About 1/12 rotations
(30°)
About 1/24 rotations
(15°)

The heat value enters for * of the end of R2556B-*, R2558A-*, and R0409B-*.



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